A hybrid model for human factor analysis in process accidents: FBN-HFACS

Human factors are the largest contributing factors to unsafe operation of the chemical process systems. Conventional methods of human factor assessment are often static, unable to deal with data and model uncertainty, and to consider independencies among failure modes. To overcome the above limitations, this paper presents a hybrid dynamic human factor model considering Human Factor Analysis and Classification System (HFACS), intuitionistic fuzzy set theory, and Bayesian network. The model is tested on accident scenarios which have occurred in a hot tapping operation of a natural gas pipeline. The results demonstrate that poor occupational safety training, failure to implement risk management principles, and ignoring reporting unsafe conditions were the factors that contributed most failures causing accident. The potential risk-based safety measures for preventing similar accidents are discussed. The application of the model confirms its robustness in estimating impact rate (degree) of human factor induced failures, consideration of the conditional dependency, and a dynamic and flexible modelling structure.     

A Bayesian network-based approach for the assessment and management of ageing in major hazard establishments

Currently, there is an increasing attention towards ageing of industrial equipment, as the phenomenon has been recognised as a cause of severe accidents, recorded in the last years in many process establishments. Recent studies described ageing through a number of key-factors affecting the phenomenon by accelerating or slowing it down. The Italian Competent Authority for the prevention of chemical accidents (Seveso III Directive) adopted a short-cut method, accounting for the assessment of these factors, to evaluate the adequateness of ageing management during inspections at Seveso sites. In this paper, a Bayesian Network was developed, by using the data gathered during the first application of the short-cut method, with the aim to verify the robustness of the approach for ageing assessment and the validity of the a priori assumptions used in assessing the key-factors. The structure of the Bayesian network was established by using experts’ knowledge, whereas the Counting Learning algorithm was adopted to execute the parameter learning by means of the software Netica. The results showed that this network could effectively explore the complex logical and uncertain relationships amongst factors affecting equipment ageing. Results of the present study were exploited to improve the short-cut method.     

Risk assessment of safety level in university laboratories using questionnaire and Bayesian network

Accidents in university laboratories not only create a great threat to students’ safety but bring significant negative social impact. This paper investigates the university laboratory safety in China using questionnaire and Bayesian network (BN) analysis. Sixteen influencing factors for building the Bayesian net were firstly identified. A questionnaire was distributed to graduate students at 60 universities in China to acquire the probability of safe/unsafe conditions for sixteen influencing factors, based on which the conditional probability of four key factors (human, equipment and material, environment, and management) was calculated using the fuzzy triangular theory and expert judgment. The determined conditional probability was used to develop a Bayesian network model for the risk analysis of university laboratory safety and identification of the main reasons behind the accidents. Questionnaire results showed that management problems are prominent due to insufficient safety education training and weak management level of management personnel. The calculated unsafe state probability was found to be 65.2%. In the BN analysis, the human factor was found to play the most important role, followed by equipment and material factor. Sensitive and inferential analysis showed that the most sensitive factors are personnel incorrect operation, illegal operation, and experiment equipment failure. Based on the analysis, countermeasures were proposed to improve the safe management and operation of university laboratories.     

An integrated EDIB model for probabilistic risk analysis of natural gas pipeline leakage accidents

Natural gas pipeline construction is developing rapidly worldwide to meet the needs of international and domestic energy transportation. Meanwhile, leakage accidents occur to natural gas pipelines frequently due to mechanical failure, personal operation errors, etc., and induce huge economic property loss, environmental damages, and even casualties. However, few models have been developed to describe the evolution process of natural gas pipeline leakage accidents (NGPLA) and assess their corresponding consequences and influencing factors quantitatively. Therefore, this study aims to propose a comprehensive risk analysis model, named EDIB (ET-DEMATEL-ISM-BN) model, which can be employed to analyze the accident evolution process of NGPLA and conduct probabilistic risk assessments of NGPLA with the consideration of multiple influencing factors. In the proposed integrated model, event tree analysis (ET) is employed to analyze the evolution process of NGPLA before the influencing factors of accident evolution can be identified with the help of accident reports. Then, the combination of DEMATEL (Decision-making Trial and Evaluation Laboratory) and ISM (Interpretative Structural Modeling) is used to determine the relationship among accident evolution events of NGPLA and obtain a hierarchical network, which can be employed to support the construction of a Bayesian network (BN) model. The prior conditional probabilities of the BN model were determined based on the data analysis of 773 accident reports or expert judgment with the help of the Dempster-Shafer evidence theory. Finally, the developed BN model was used to conduct accident evolution scenario analysis and influencing factor sensitivity analysis with respect to secondary accidents (fire, vapor cloud explosion, and asphyxia or poisoning). The results show that ignition is the most critical influencing factor leading to secondary accidents. The occurrence time and occurrence location of NGPLA mainly affect the efficiency of emergency response and further influence the accident consequence. Meanwhile, the weight ranking of economic loss, environmental influence, and casualties on social influence is determined with respect to NGPLAs.     

A bayesian network-based safety assessment method for solid propellant granule-casting molding process

The safety of the solid propellant molding process is vital for the stable production of high-quality propellants. Failure events caused by abnormal parameters in the molding process may have catastrophic consequences. In this paper, a Bayesian network (BN) model is proposed to assess the safety of the solid propellant granule-casting molding process. Fault tree analysis (FTA) is developed to construct a causal link between process variables and process failures. Subsequently, expert experience and fuzzy set theory (FST) are used to obtain failure probabilities of the basic events (BEs). Based on the mapping rules, FTA provides BN with reliable prior knowledge and a network structure with interpretability. Finally, when new evidence is obtained, the probability is updated with the diagnostic reasoning capability of BN. The results of the sensitivity analysis and diagnostic inference were combined to identify key parameters in the granule-casting molding process, including curing temperature, vacuum degree, extrusion, calendering roll distance, length setting value, holding time, and polish time. The results of this paper can provide effective supporting information for managers to conduct process safety analysis.     

Dynamic-risk-informed safety barrier management: An application to cost-effective barrier optimization based on data from multiple sources

An integrated approach for performance assessment and management of safety barriers in a systemic manner is needed concerning the prevention and mitigation of major accidents in chemical process industries. Particularly, the effects of safety barriers on system risk reduction should be assessed in a dynamic manner to support the decision-making on safety barrier establishments and improvements. A simulation approach, named Simulink-based Safety Barrier Modeling (SSBM), is proposed in this paper to conduct dynamic risk assessment of chemical facilities with the consideration of the degradation of safety barriers. The main functional features of the SSBM include i) the basic model structures of SSBM can be determined based on bow-tie diagrams, ii) multiple data (periodic proof test data, continuous condition-monitoring data, and accident precursor data) may be combined to update barrier failure probabilities and initiating event probabilities, iii) SSBM is able to handle uncertainty propagation in probabilistic risk assessment by using Monte Carlo simulations, and iv) cost-effectiveness analysis (CEA) and optimization algorithms are integrated to support the decision-making on safety barrier establishments and improvements. An illustrative case study is demonstrated to show the procedures of applying the SSBM on dynamic risk-informed safety barrier management and validate the feasibility of implementing the SSBM for cost-effective safety barrier optimization.     

Dynamic risk assessment for underground gas storage facilities based on Bayesian network

Loss of the underground gas storage process can have significant effects, and risk analysis is critical for maintaining the integrity of the underground gas storage process and reducing potential accidents. This paper focuses on the dynamic risk assessment method for the underground gas storage process. First, the underground gas storage process data is combined to create a database, and the fault tree of the underground gas storage facility is built by identifying the risk factors of the underground gas storage facility and mapping them into a Bayesian network. To eliminate the subjectivity in the process of determining the failure probability level of basic events, fuzzy numbers are introduced to determine the prior probability of the Bayesian network. Then, causal and diagnostic reasoning is performed on the Bayesian network to determine the failure level of the underground gas storage facilities. Based on the rate of change of prior and posterior probabilities, sensitivity and impact analysis are combined to determine the significant risk factors and possible failure paths. In addition, the time factor is introduced to build a dynamic Bayesian network to perform dynamic assessment and analysis of underground gas storage facilities. Finally, the dynamic risk assessment method is applied to underground gas storage facilities in depleted oil and gas reservoirs. A dynamic risk evaluation model for underground gas storage facilities is built to simulate and validate the dynamic risk evaluation method based on the Bayesian network. The results show that the proposed method has practical value for improving underground gas storage process safety.     

基于BP神经网络的鄱阳湖水位模拟

考虑到鄱阳湖水位受流域五河与长江来水等多因素的共同作用而表现出高度非线性响应,采用典型的三层BPNN神经网络模型来模拟鄱阳湖水位与其主控因子之间的响应关系。分别将湖口、星子、都昌、棠荫和康山水位作为目标变量进行BPNN模型构建和适用性评估。结果显示：综合考虑流域五河及长江来水（汉口或九江）的BPNN水位模型,空间站点水位模拟精度（R2和Ens）可达090以上,各站点的均方根误差（RMSE）变化范围约050～10 m,若忽略长江来水的影响作用,仅将流域五河来水作为湖泊水位的主控影响因子,模型训练期与测试期的纳希效率系数（Ens）和确定性系数（R2）显著降低,且低于050,均方根误差（RMSE）也明显增大（124～288 m）,意味着综合考虑流域五河与长江来水是获取结构合理、精度保证的鄱阳湖水位模型的重要前提。同时建议针对鄱阳湖湖盆变化对水位的影响,尽可能选择一致性较好的长序列数据集来训练和测试BPNN模型。所构建的BPNN神经网络模型可进一步结合流域水文模型,用来预测气候变化与人类活动下流域径流变化对湖泊水位的潜在影响,也可作为一种有效的模型工具来回答当前鄱阳湖一些备受关注的热点问题,如定量区分流域五河与长江来水对湖泊洪枯水位的贡献分量,为湖泊洪涝灾害的防治和对策制定提供科学依据     

基于神经网络分类器的城市污水处理厂水力冲击预警系统

提出了一套基于神经网络分类器的城市污水处理厂水力负荷冲击预警系统,以期对进水水量骤增现象进行提前1天的预报,使污水处理厂可根据预报结果提前采取水力冲击防护措施,从而保证各单元的平稳运行.根据进水水量的涨幅将某污水处理厂12年日进水水量监测数据分为"常规"和"冲击"两类,重点对"冲击"数据进行提前1天的预测,并采用冲击漏报率、冲击误报率和报准率对模型的预测精度进行评价;同时,基于同样的建模方法和不同的训练、验证样本建立了N(1)、N(2)和N(3)3个平行模型,以对模型的鲁棒性和建模方法的可重复性进行考察.结果显示,3个模型对2010年、2011年和2012年3年测试样本的预测效果良好,冲击漏报率和报准率两项指标数值均较为稳定,分别在0~0.167和0.981~0.995之间浮动,冲击误报率虽然在数值上的浮动较大,最低为0.143,最高为0.500,平均为0.310,但仍在工程上的可承受范围内.该结果表明,本研究基于神经网络分类器所建立的3个神经网络模型预测精度高、鲁棒性好,显示出良好的性能,有望为污水处理厂水力冲击防护工作提供有力参考.     

航天器总装事故原因事件重要度分析

为解决传统安全性定量分析方法不能描述航天器总装这一复杂人-机-环系统的失效数据波动性和非严格逻辑关系的问题,结合生产实际,采用问卷调查的方法找出影响总装事故的风险因素,即导致事故的事件发生可能性、输入事件对输出事件的影响程度等。在验证调查数据的有效性之后,应用基于模糊数的模糊因果图(FCD),计算某航天器与支架车连接作业的事故风险可能性。提出原因事件重要度的计算方法。通过计算发现,人员注意力和发动机保护罩作用是导致发动机损伤的关键事件。与模糊事故树(FFT)、贝叶斯网络(BN)重要度计算结果对比表明,模糊重要度计算结果能反映事故发生可能性对原因事件发生可能性值的增减的敏感度。